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Design 165 – List of Plans and Instructions

Current Plans (03 August 2020). Further plans and instructions will be available as the design develops

Key to Versions
S = Saloon Version
D = Doghouse Version
L = Laminated Frames, Beams, Backbone etc.
P = Ply Sandwich Frames, Beams, Backbone etc.

GA = General Arrangement Drawing
Instructions & Specifications
Plan No. Contents S D L P
165/002/001 Instructions 1 – Introduction × × × ×
165/002/002 Instructions 2 – Frames, Floors and Jig × × × ×
165/002/003 Instructions 3 – CNC Sandwich Frames, Floors & Transom × × × ×
165/002/004 Instructions 4 – Centreline structures, shelves, hull skin (lapstrake & cold-moulded), glass cloth, waterlines. × × × ×
165/002/005 Instructions 5 – Turning over, setting up, ballast, sheer, foredeck, coachroof & doghouse structures. × × × ×
165/002/010 Setting-Out Grid × × × ×
165/002/011 Timber, Tools & Devices × × × ×
165/002/012 WEST™ Fact Sheet × × × ×
165/002/013 Structural Ply Quantities × × × ×
165/002/015 Frame Joins × × × ×
Plans
Plan No. Contents S D L P
165/001/001 GA (large file) – Saloon × × × ×
165/001/005 GA (large file) – Doghouse × × × ×
165/003/001 Longitudinal Structures – Profile View × × × ×
165/003/002 Longitudinal Structures – Plan View × × × ×
165/003/005 Stem & Apron × × × ×
165/003/007 Developed Shape of Coamings × × × ×
165/003/008 Developed Shape of Foredeck × × × ×
165/003/009 Developed Shape of Sidedecks × × × ×
165/003/010 Developed Shape of Coachroof Tops × × × ×
165/003/011 Jig – Profile View × × × ×
165/003/012 Jig – Plan & Cross Section Views × × × ×
165/003/015 Lapstrake Planking – Garboard × × × ×
165/003/016 Lapstrake Planking – Plank No. 1 × × × ×
165/003/017 Lapstrake Planking – Plank No. 3 × × × ×
165/003/018 Lapstrake Planking – Plank No. 4 × × × ×
165/003/019 Lapstrake Planking – Plank No. 5 × × × ×
165/003/020 Lapstrake Planking – Plank No. 6 × × × ×
165/003/021 Lapstrake Planking – Plank No. 7 × × × ×
165/003/022 Lapstrake Planking – Plank No. 8 × × × ×
165/003/023 Lapstrake Planking – Plank No. 9 × × × ×
165/003/024 Lapstrake Planking – Plank No. 10 × × × ×
165/003/025 Lapstrake Planking – Plank No. 11 × × × ×
165/003/026 Lapstrake Planking – Plank No. 12 × × × ×
165/003/027 Lapstrake Planking – Plank No. 13 × × × ×
165/004/001 Frame -300 × × × ×
165/004/002 Frame -1000 × × × ×
165/004/003 Frame -1900 × × × ×
165/004/004 Frame -2800 × × × ×
165/004/005 Frame -3700 × × × ×
165/004/006 Frame -4600 × × × ×
165/004/007 Floors × × × ×
165/004/008 Table of Offsets for Frames × × × ×
165/004/009 Table of Offsets for Floors × × × ×
165/004/010 Transom × × × ×
165/004/011 Fashion Pieces, Sternpost & Beam × × × ×
165/004/012 Coachroof Front and Beam × × × ×
165/004/013 Beam at Coachroof/Doghouse Join × × × ×
165/004/014 Doghouse Front and Beam × × × ×
165/004/015 Foredeck and Forehatch Beams × × × ×
165/004/016 Doghouse & Doghouse Hatch Beams × × × ×
165/004/017 Coachroof Beam × × × ×
165/004/051 Frame -300 Optional Construction Method × × × ×
165/004/052 Frame -1000 Optional Construction Method × × × ×
165/004/053 Frame -1900 Optional Construction Method – Deconstructed × × × ×
165/004/054 Frame -1900 Optional Construction Method – Assembled × × × ×
165/004/055 Frame -2800 Optional Construction Method – Deconstructed × × × ×
165/004/056 Frame -2800 Optional Construction Method – Assembled × × × ×
165/004/057 Frame -3700 Optional Construction Method × × × ×
165/004/058 Frame -4600 Optional Construction Method × × × ×
165/005/001 Centrecase × × × ×
165/005/002 Centreboard × × × ×
165/005/003 Centrecase Rollers × × × ×
165/005/004 Centreboard Pivot × × × ×
165/005/005 Ballast Keel × × × ×
165/005/006 Aft Deadwood & Inner Deadwood × × × ×
165/005/007 Forward Deadwood × × × ×
165/005/008 Ballast Keel Deadwoods × × × ×
165/006/001 Outboard Well & Stern Knee × × × ×
165/008/001 Rudder and Tiller × × × ×
165/008/002 Rudder Board × × × ×
165/008/003 Rudder Lower Pintle & Heel Fitting × × × ×
165/009/001 Doghouse Hatch & Fore Hatch Carlings × × × ×
165/009/002 Cockpit Sides × × × ×
165/009/003 Cockpit Sole × × × ×
165/009/004 Bridgedeck × × × ×
165/009/005 Cockpit Bulkheads × × × ×
165/009/006 Port Cockpit Seat Structure × × × ×
165/009/007 Stbd Cockpit Seat Structure × × × ×
165/009/008 Port Cockpit Seat Top & Lid × × × ×
165/009/009 Stbd Cockpit Seat Top & Lid × × × ×
165/009/010 Main Hatch – Longitudinal Views & Detail × × × ×
165/009/011 Main Hatch – Sections & Detail × × × ×
165/009/012 Companionway × × × ×
165/009/013 Breasthook × × × ×
165/009/020 Alternative Stbd. Cockpit Side × × × ×
165/009/030 Doghouse Windows × × × ×
165/010/001 Fo'c'sle Berths & Saloon Settee Geometry × × × ×
165/010/002 Fo'c'sle Berths & Saloon Settee Lids etc. × × × ×
165/010/003 Fo'c'sle Berths & Saloon Settee Dividers etc. × × × ×
165/010/004 Fo'c'sle Berths & Saloon Settee Fronts × × × ×
165/010/006 WC Door × × × ×
165/010/007 WC Doorway × × × ×
165/010/008 WC Partition × × × ×
165/010/009 Quarterberth Base & Front – i02 × × × ×
165/010/010 Galley Aft Bulkhead × × × ×
165/010/011 Galley Front × × × ×
165/010/012 Galley Partition & Shelves × × × ×
165/010/013 Galley Tops × × × ×
165/010/015 Galley Fwd Bulkhead × × × ×
165/010/016 Galley Upper Locker × × × ×
165/010/017 Galley Unit Doors × × × ×
165/010/018 WC Locker × × × ×
165/010/019 WC Base × × × ×
165/010/029 Alternative Quarterberth Base & Front – i02 × × × ×
165/010/048 Cabin Soles × × × ×
165/010/049 Companionway Steps × × × ×
165/010/050 Standard Furniture Unit Detail × × × ×
165/010/051 Interior Layout Schematic × × × ×
165/011/001 Sail & Rig Plan – Gaff Cutter – Issue 03 × × × ×
165/011/002 Sail & Rig Plan – Gaff Sloop – Issue 05 × × × ×
165/011/006 Bowsprit × × × ×
165/011/010 Bowsprit & Staysail Boom Fittings × × × ×
165/011/011 Gaff Saddle × × × ×
165/012/002 Stemhead Fitting × × × ×
165/012/003 Babystay & Main Shroud Plates × × × ×
165/012/006 Sampson Post × × × ×
165/012/007 Main Sheet Horse & Slider × × × ×
165/012/008 Winch Stools (Sloop Rig) × × × ×
165/012/100 V700 Windlass Mounting & Centreline Sampson Post (Sloop Rig Only) × × × ×
DXF Files for CNC Cutting
165/103/003-1 Backbone Central Layer – Ply Sandwich Version – DXF File
165/103/003-2 Backbone Second Layer – Ply Sandwich Version DXF File
165/103/003-3 Backbone Third Layer – Ply Sandwich Version – DXF File
165/103/003-4 Backbone Fourth Layer – Ply Sandwich Version – DXF File
165/103/003-5 Backbone Fifth Layer – Ply Sandwich Version – DXF File
165/103/003-6 Backbone Sixth Layer – Ply Sandwich Version – DXF File
165/103/003-7 Backbone Seventh Layer – Ply Sandwich Version – DXF File
165/103/007 Cockpit & Coachroof Coamings – DXF File
165/103/008 Foredeck – DXF File
165/103/009 Sidedecks DXF – File
165/103/010 Coachroof Tops – DXF File
165/103/015 Lapstrake Planks Nos. 1, 2 & 3 – DXF File
165/103/018 Lapstrake Planks Nos. 4, 5 & 6 DXF File
165/103/021 Lapstrake Planks Nos. 7, 8 & 9 – DXF File
165/103/024 Lapstrake Planks Nos. 10 & 11 – DXF File
165/103/026 Lapstrake Planks Nos. 12 & 13 DXF File
165/104/001 Frame -300 – Ply Sandwich Version DXF File
165/104/002 Frame -1000 – Ply Sandwich Version DXF File
165/104/003-01 Frame -1900 – Ply Sandwich Version DXF File – Aft & Aft-Mid Layers
165/104/003-02 Frame -1900 – Ply Sandwich Version DXF File – Fwd-Mid & Fwd Layers
165/104/004-01 Frame -2800 – Ply Sandwich Version DXF File – Aft Layer
165/104/004-02 Frame -2800 – Ply Sandwich Version DXF File – Mid Layer
165/104/004-03 Frame -2800 – Ply Sandwich Version DXF File – Fwd Layer
165/104/005-01 Frame -3700 – Ply Sandwich Version DXF File – Aft Layer
165/104/005-02 Frame -3700 – Ply Sandwich Version DXF File – Mid Layer
165/104/005-03 Frame -3700 – Ply Sandwich Version DXF File – Fwd Layer
165/104/006 Frame -4600 – Ply Sandwich Version – DXF File
165/104/007 Intermediate Floors – Ply Sandwich Version – DXF File
165/104/010 Transom & Fashion Pieces – DXF File
165/104/014 Doghouse Front & Doghouse/Coachroof Beam – DXF File
165/105/002 Centreboard Core – DXF File
165/106/001 Outboard Well – DXF File
165/109/002 Cockpit Sides, Sole & Bulkheads; Bridgedeck Front & Top – DXF File
165/109/006 Cockpit Seats & Gutters – DXF File
PDF Versions of DXF Files
165/204/001 Frame -300 – PDF of DXF File, with Extra Data for Hand–Cutting Ply Components
165/204/002 Frame -1000 – PDF of DXF File, with Extra Data for Hand–Cutting Ply Components
Sample Instructions & Study Plans
These are shown in red and underlined in the Table of Instructions and Plans to the left. You may need to scroll down the page to find all the Study Plans.
Sample Instructions
The Instructions are in Adobe PDF format (see below in Study Plans).

To view click on the instruction book. It will open in a new Adobe Reader window.

To Print, set your printer Page Setup to US Letter or A4. Click the Print icon on the toolbar (or use cmd-P or ctr-P as usual). In the Adobe Print window select All to print the whole of the instruction book or select Current Page or From ... to to print specific pages.

To save the instruction book to your computer, click the Save a Copy toolbar icon, navigate to the folder you would like to save the plan to and click Save. The instruction book is then on your computer and can be retrieved for later use, printing etc.

Once you are done with the instruction book, simply close the Adobe window.

DXF Files

If DXF files are available for the design, we provide a sample file for you to download and send to your local CNC facility for test purposes. DXF should be saved to a folder on your computer, rather than opened. See Downloading DXF files for further information.

Study Plans

To view Study Plans, click on the Plan you require.

Study Plans are in PDF format and will open in a new window, using Adobe Reader. If the plan lines seem thick and clumsy, check in your Adobe Reader Preferences that Resolution is set to suit your system (usually 72 pixels/inch for a Mac and 96 pixels/inch for a PC).

Adobe Reader is pre-installed on many computers and up-to-date versions of most browsers will simply open the plan in a new Adobe window. Some older versions of browsers may ask what application you wish to use – select Adobe Reader. If you don’t have it:

Adobe is a free download

Troubleshooting is available at Browsers and PDF. In particular this tells you what to do if your browser opens a PHP text file instead of the PDF plan or instruction book that you are expecting to open!

Notes about printing on both A4/US Letter printers and A3/Wide Format printers, are available at Plan Formats. Scroll down the page and you will find the section on printing.

Initially we suggest you select the Fit to Page icon, or select Fit to Page in the zoom percentage window. This will give you an overview of the whole drawing. Then perhaps select 100% in the zoom percentage window to make the drawing readable – you can scroll the drawing or move the drawing with the “hand” cursor. At any time you can use the Zoom icon to zoom into a particular part of the drawing to look more closely at detail.

To Print a plan, set your printer Page Setup to Portrait or Landscape to suit the proportions of the plan. Click the Print icon on the toolbar (or use cmd-P or ctr-P as usual). In the Adobe Print window select All.

For small plans you can select Fit to Printer Margins in the Page Scaling menu and the plan will be scaled down to suit your page setup and printer. Click Print.

For larger plans, in the browser window select the portion of the plan you wish to print (using the Select tool icon in the Adobe toolbar). This will automatically copy to your computer clipboard. Select Print using either the Adobe toolbar icon or your computer's print command. In the Adobe Print window select Current Selection. In the Page Scaling menu select None. You will see your selected portion of the drawing on the page preview.

If the selected portion is just a little large for the page, you can alternatively select Fit to Printer Margins and you will get a slightly scaled down print of your selected portion. Click Print.

If the selected portion is substantially too large for the page, return to the browser window and select a smaller portion of the plan. You may need to play about a bit to select a portion of the drawing that reasonably fills the page. Then select Print using either the Adobe toolbar icon or your computer's print command. In the Adobe Print window select Current Selection. In the Page Scaling menu select None or Fit to Printer Margins as appropriate. You will see your selected portion of the drawing on the page preview. Click Print.

Then return to the browser window and select the next section of the plan that you wish to print and repeat the process.

To print out a specific detail, zoom into the area of the plan that you require and then simply select and print this area, as described above.

For most larger plans, printing the complete plan at reduced scale and then just specific parts of it at scale or zoomed size will be found most satisfactory.

To save the plan to your computer, click the Save a Copy toolbar icon, navigate to the folder you would like to save the plan to and click Save. The plan is then on your computer and can be retrieved for later use, printing etc.

Once you are done with the plan, simply close the Adobe window.